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 鋼鐵廠廢水處理回用工程方案

  一 鋼鐵廠廢水處理工程概況

該鋼廠形成600萬噸/年生產規模時，平均排水量將達到4000m?/h。廢水處理工程設計平均日處理能力9.6萬米3，夏季最大日處理能力10.8萬米3,其中70%作為工業補水回到廠區管網，其余達標后排放。

  該廢水處理回用工程于2010年4月開工建設，20012年1月主體結構完工，2012年5月試運行，2012年8月交付生產。工程占地29500㎡，新建建、構筑物占地8041㎡，綠化覆蓋率32%，靜態投資為8643萬元。

  廠區全部廢水經處理后達到排放標準，其中回用水經軟化、過濾、消毒等深度處理后，達到生產用水標準。

Plant waste water treatment recycling project plan

An overview of wastewater treatment works in a steel plant

The average displacement of the steel plant will reach 4000m to the third/h when the steel plant is produced at 6 million tons/year. The average daily processing capacity of wastewater treatment works is 96,000 m 3, and the maximum daily processing capacity of the summer is 10.8000m 3. 70% of it is returned to the factory pipe network as industrial rehydration, and the remaining discharge after reaching the standard.

The waste water treatment recycling project started construction in April 2010. The main structure was completed in January, 20012. The trial operation was conducted in May 2012 and the production was delivered in August 2012. The project covers an area of 29500 ㎡, the new building and structures which covers an area of 8041 ㎡, green coverage of 32%, the static investment is 86.43 million yuan.

All waste water in the factory will meet the emission standard after treatment, and the water will reach the standard of production water after softening, filtering and disinfecting.

二 處理工藝

  1 廢水設計水質

本工程原水屬典型的冶金工業廢水，處理后外排出水要求達到地方排放標準中的二級標準。本工程設計進水水質見下表：

                         設計廢水綜合水質

Two-process process

Wastewater design water quality

The original water of this project is a typical metallurgical industrial effluent, which is required to meet the secondary standard of local emission standard after treatment. The water quality of the engineering design is shown in the following table:

Design wastewater comprehensive water quality

序號水質指標指標數值備注

1pH值7.0~8.5 

2SS/（mg/L）＜200 

3COD/（mg/L）＜150 

4BOD/（mg/L）＜40 

5石油類/（mg/L）10~20通常為下限

6總硬度/（mg/L）300~480以CaCO3計

7暫時硬度/（mg/L）250~350以CaCO3計

8鈣硬度/（mg/L）120~220以CaCO3計

9總堿度/（mg/L）250~350以CaCO3計

10含鹽量/（mg/L）1100~1300 

11總鐵/（mg/L）＜0.1 

12CI-/（mg/L）＜260一般為120~140

13SO2-4/（mg/L）190~220 

14F-/（mg/L）3~5 

15溫度/（mg/L）＜35 

                         廢水排放及回用限值

序號水質指標指標數值外排限值備注

1pH值7.0~8.56~8.5 

2SS/（mg/L）＜5＜30 

3COD/（mg/L）＜30＜50 

4BOD/（mg/L）＜10＜25 

5石油類/（mg/L）＜2＜4 

6總硬度/（mg/L）200~300 以CaCO3計

7暫時硬度/（mg/L）＜100 以CaCO3計

8鈣硬度/（mg/L）＜30 以CaCO3計

9總堿度/（mg/L）＜100 以CaCO3計

10含鹽量/（mg/L）＜1100  

11總鐵/（mg/L）＜0.1  

12CI-/（mg/L）＜130  

13SO2-4/（mg/L）＜200  

14F-/（mg/L） 3 

15溫度/（mg/L）＜35  

2 處理工藝

  本工程進水為典型的鋼鐵工業廢水，有機污染物含量不高，可生化性差，不適宜采用生化方法降解。本項目主要采用物理化學法。作為工業補水，在回用水深度處理中增加去除暫時硬度、總堿度軟化、過濾、消毒等工藝。

廠區排出的工業廢水用管道輸送至廢水處理廠進水口。經過預處理部分，用粗、細格柵將來水中較大顆粒的漂浮物去除；再由提升泵到配水構筑物，在此投加混凝劑和石灰以及硫酸，然后將廢水分配到高密度澄清池，除去水中的懸浮物和膠體物質，保證水的澄清度，同時外排水還有除氟工藝。總進水的70%經高密度澄清池處理后，再經V形濾池過濾并投加液氯消毒后，送往廠區作為工業水的補充水，總進水的30%經高密度澄清池處理至達標后排放。                     

2 treatment process

This engineering water is typical of steel industry wastewater, organic pollutant content is not high, but biochemical difference is not suitable for biodegradation. This project mainly adopts physical chemistry method. As an industrial rehydration, the process of removing temporary hardness, softening of total alkalinity, filtration and disinfection is added in the treatment of water reuse.

The industrial effluent discharged from the factory is piped into the water inlet of the waste water treatment plant. After the pretreatment part, the large particles in the water will be removed by means of coarse and fine grille. By lift pump to the water distribution structures, again in the dosing coagulant and lime and sulfuric acid, and then assigned to high-density clarifier and wastewater to remove the suspended solids in the water and colloidal substances, ensure the clarity of water, drainage and fluoride in process at the same time. 70% of the total water treated with high-density clarifier, then through v-type filtration process and after adding the liquid chlorine disinfection, sent to the factory as make-up water of industrial water, 30% of the total water discharged after high-density clarifier processing to amount to mark.

三  工程設計

1 平面設計

  本工程占地面積29500㎡，南北向布置。廢水原水由西側進入處理廠，經處理后由北側回水泵房送入廠區作為補水。

2 高程設計

  地面標高作為處理系統的相對標高±0.00.廢水只經過預處理提升泵一次提升，此后處理工程靠重力流實現。

3 建、構筑物設計

  根據本工程巖土工程勘察報告，重要的構筑物如高密度澄清池、V形濾池、預處理單元等基礎落在卵石層上，地基土承受標準值400kPa；一般建筑物如綜合樓基礎落在黏質粉土層上，地基土承受力標準值150kPa。

  主要構筑物采用鋼筋混凝土結構，變電所采用磚混結構，電纜溝采用混凝土結構。主要建、構筑物設計下表

Three engineering design

1 graphic design

The project covers an area of 29500 ㎡, north and south to decorate. The original water from the waste water is entered into the treatment plant by the west side. After treatment, the north water pump room is sent to the plant to supplement the water.

2 elevation design

The ground elevation is the relative elevation of the treatment system. The waste water is only improved by the pretreatment of the pretreatment, and then the treatment works by gravity flow.

3 construction and structure design

According to the geotechnical engineering investigation report, important structures such as high density clarifying pool, v-shaped filter and pretreatment unit fall on the pebble layer, and the foundation soil is subjected to a standard value of 400kPa. General buildings such as complex buildings are on the clay soil layer, the foundation soil bearing stress standard is 150kPa.

The main structures are reinforced concrete structure, brick and concrete structure is adopted, and concrete structure is adopted in cable trench. Main construction, structure design of the table

  運行情況

     監測結果

2012年5月正式運行，系統運行穩定，各項指標均達到設計值。年運行檢測數據（月平均值）見下表：

Operation of the

Monitoring results

In May 2012, the system was operational and the system was stable. All indexes were designed. Annual operation test data (monthly mean) see table below:

               2014 月平均數據

月份pH值SS/（mg/L）暫時硬度（mg/L）含鹽量（mg/L）

1月7.64.1270.01056

2月7.55.0075.01048

3月7.34.8175.01047

4月7.24.0080.01000

5月8.05.0085.01020

6月8.14.7585.01000

7月8.14.0790.0990

8月7.64.7890.01000

9月7.84.874.0900

10月7.85.0078.01050

11月7.95.0076.01040

12月7.84.890.01020

        主要技術經濟指標

該廠區廢水處理工程投資8643萬元，勞動定員50人，裝機容量1800kW，運行日耗點22000kW?h，藥費0.12元/m?，年運行費1800萬元。噸水處理費0.80元/m?。

 工程評析

  該廢水處理工程的建設采用公開招標，由我公司中標，其主要工藝系統高密度澄清池、V形濾池、全自動加藥及控制系統均采用該公司的技術和設備。作為核心單元的高密度澄清池是由我公司研制的一種斜管沉淀及污泥循環方式的高速澄清池，具有處理工藝占地少、處理效率高、管理方便等特點。

  本工程憑借先進的工藝、高自動化控制，投產以來運行良好。采用本工藝處理冶金行業廢水經濟有效，出水水質穩定，出水懸浮物小于5mg/L，COD小于15mg/L，污水含水率30%。

Main technical and economic indicators

The waste water treatment project in this factory has an investment of 8643 million yuan, 50 workers, 1800kW installed capacity, 22000kW? h, 0.12yuan/m cubed, and annual transportation fee of RMB 18 million. Tons of water treatment cost 0.80 yuan/m cubed.

Engineering evaluation

Adopts the public tender for the construction of the wastewater treatment projects, by our company won the bid, the main technology system of high-density clarifier, v-shaped filter, automatic dosing and the control system adopts the technology and equipment of the company. As the core unit of high-density clarifier was developed by our company a way of inclined pipe and setting and sludge circulation clarifier, treatment process covers an area of less, with high efficiency, convenient management, etc.

With advanced technology and high automation, this project has been well run since its production. The water quality is stable, the effluent suspension is less than 5mg/L, COD is less than 15mg/L, and the water content is 30%.

濟寧天通是一家水處理設備生產和銷售集一體的公司，公司擁有高尖端的技術人才，擁有高素質的工作團隊，可以及

時地為客戶提供完善的售后服務。我公司主要產品：水處理設備，污水處理設備、廢水處理設備、工業污水設備、農

業廢水設備、雨水凈水設備、醫院污水設備、鋼廠廢水設備、屠宰場廢水設備、食品廠廢水處理設備等多種設備，可

根據要求專業定制水處理設備。

Jining day pass is a set of water treatment equipment production and sales of the company, the company 

has sophisticated technology talented person, has a high quality work team, can provide customers with 

perfect after-sales service in a timely manner. My company main products: water treatment equipment, 

sewage treatment equipment, wastewater treatment, industrial wastewater, agricultural wastewater, rain 

water purification equipment, hospital sewage equipment, steel plant waste water equipment, 

slaughterhouse wastewater treatment equipment, food factory waste water treatment equipment and other 

equipment, can professional custom according to the water treatment equipment.